TF JeepWrangler

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YJ Background

The Jeep Wrangler YJ was introduced in 1987. In 1988 some minor changes were made including the way the upper half doors attached to the lower half doors. Little changed for Wrangler YJ jeep parts in model years 1989 and 1990. Starting in 1991, the 4.2 liter in-line 6 cylinder engine was upgraded to the fuel injected 4.0 Liter High Output engine which remained in Jeep Wranglers for the next 15 years. In 1992, the classic roll bar was changed to the more elaborate cage which provided the Jeep Wrangler YJ rear passengers with greater protection. With the exception of minor interior and trim details, Wrangler YJ Jeep parts remained unchanged in model years 1993, 1994 and its final production year 1995.

My Specs

Year/Model

TF JW 04032011 11.jpg
1989 YJ Wrangler
Half Doors
Power Steering
No Air Conditioning

VIN

2J4FYI9E2KJI29902

Body Code Plate

CFM CKC  KWX  K3Z  END
127   FP040901    VJS   YJJE77
APA  PE3   QE3   P6SA  EPD
DDQ  U  2J4FYI9E2KJI29902

=>

Vehicle Order # : 127-FP040901

Vinyl Roof Code : VJS

Vehicle Model #: YJJE77

Paint Proceedure: APA

Primary Paint # : PE3

Secondary paint :QE3

Transmission Code: DDQ

Market U-C-B-M Code: U

Engine

2.5 L 4 cylinder

ID:82722

Transmission

Manual 5 spd (AX4/5 )

#81015705

Rear Axle (Dana 35) Tag:

53003873
4-11-605295-4

Front Axle (Dana 30)Tag:

53003711
10-10323-4

Transfer Case

YJ1989TransfrCaseTag.jpg

C-16|17J


Before Pictures

TF_JW_07032011 ---


according to

http://consumerguideauto.howstuffworks.com/1990-to-1995-jeep-wrangler-6.htm

Prices Good Average Poor Wrangler 6-cyl. $2,600-3,200 $1,900-2,400 $500-700 Wrangler S 4-cyl. $2,000-2,500 $1,400-1,800 $300-400


1987-1995 Jeep Wrangler YJ

Components

Light guards

http://cgi.ebay.com/ebaymotors/11230-02-Headlight-Turn-Light-Guards-JEEP-Wrangler-YJ-_W0QQcmdZViewItemQQfitsZMakeQ3aJeepQ7cModelQ3aWranglerQQhashZitem2c5ce04c80QQitemZ190536764544QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

http://cgi.ebay.com/ebaymotors/JEEP-WRANGLER-YJ-87-95-NEW-STONE-GUARD-SET-6-Pc-SATIN-_W0QQcmdZViewItemQQhashZitem588dfebee1QQitemZ380339404513QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Bumper

http://cgi.ebay.com/ebaymotors/JEEP-WRANGLER-YJ-TJ-87-06-REAR-TUBE-BUMPER-HITCH-_W0QQcmdZViewItemQQhashZitem56441d6215QQitemZ370509963797QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories


Jeep rock crawler rear bumper CJ YJ TJ Wrangler

http://cgi.ebay.com/ebaymotors/87-06-Jeep-YJ-TJ-Wrangler-SRC-Rock-Crawler-Rear-Bumper-_W0QQcmdZViewItemQQfitsZMakeQ3aJeepQ7cModelQ3aWranglerQQhashZitem27ba043bbeQQitemZ170624564158QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories


http://cgi.ebay.com/ebaymotors/1987-2006-Jeep-Wrangler-YJ-TJ-Rear-Rock-Crawler-Bumper-_W0QQcmdZViewItemQQ_trkparmsZalgoQ3dLVIQ26ituQ3dUCIQ26otnQ3d3Q26poQ3dLVIQ26psQ3d63Q26clkidQ3d144718694964125867QQ_trksidZp3286Q2em7QQitemZ350464039837


http://cgi.ebay.com/ebaymotors/Jeep-REAR-Bumpers-Rock-Crawler-Wrangler-YJ-TJ-LJ-87-06-_W0QQcmdZViewItemQQhashZitem2eb25d2a03QQitemZ200560945667QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

LED tailights

LED tail light will use less electricity than lumi

http://cgi.ebay.com/ebaymotors/Jeep-Wrangler-LED-TAIL-LIGHTS-TJ-CJ-YJ-CJ5-CLEAR-LENS-_W0QQcmdZViewItemQQhashZitem3367f1efdcQQitemZ220787240924QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories


http://cgi.ebay.com/ebaymotors/Jeep-Wrangler-LED-TAIL-LIGHTS-TJ-CJ-YJ-CJ5-RED-LENS-_W0QQcmdZViewItemQQhashZitem45fab8ebcdQQitemZ300559166413QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Floor plugs

http://cgi.ebay.com/ebaymotors/15-1-Body-Floor-Drain-Plugs-Jeep-Wrangler-YJ-1987-95-_W0QQcmdZViewItemQQfitsZMakeQ3aJeepQ7cModelQ3aWranglerQQhashZitem564434995eQQitemZ370511485278QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Fenders

Drivers side

https://www.fortec4x4.com/product.php?productid=5024&cat=15&page=1

pasenger side

https://www.fortec4x4.com/product.php?productid=5023&cat=15&page=1

Marker lens

http://www.jeep4x4center.com/product-information.asp?number=56001424

http://cgi.ebay.com/ebaymotors/JEEP-WRANGLER-YJ-SIDE-MARKER-LAMPS-87-95-PAIR-NEW-_W0QQcmdZViewItemQQhashZitem3cb4015bffQQitemZ260718025727QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Shifter knob

5 spd knob:

http://www.quadratec.com/products/96117_403.htm

http://www.quadratec.com/jeep-replacement-parts/manual_transmission/shift_knobs.php

seat belts

http://www.jeepbox.com/index.php?cPath=10066_10073_10076

http://www.autopartswarehouse.com/shop_parts/seat_belt/jeep/wrangler.html

http://www.seatbeltcity.com/Seat_Belt_Selector

Windshield

http://www.jeep4x4center.com/jeep-windshield-parts/wrangler-yj.htm

Hard Tops

One piece

http://www.jeep4x4center.com/jeep-hard-tops/1piece-wrangler-yj.htm


http://www.quadratec.com/products/11090_0111.htm


http://cgi.ebay.com/ebaymotors/Jeep-Wrangler-YJ-CJ-7-hard-top-black-COMPLETE-LOOK-_W0QQcmdZViewItemQQhashZitem2a109604feQQitemZ180666893566QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories


http://cgi.ebay.com/ebaymotors/Jeep-Wrangler-YJ-Hard-Top-87-95-CJ-76-86-_W0QQcmdZViewItemQQhashZitem5ade220b99QQitemZ390273829785QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

2 piece

Wrangler 1989 2PieceHardTop.png

http://www.jeep4x4center.com/jeep-hard-tops/2piece-wrangler-yj.htm


$2,000

http://www.quadratec.com/products/11090_0102_07.htm


http://www.jeepforum.com/forum/f12/installing-bestop-fiberglass-upper-door-sliders-yj-tj-960495/

Installing fiberglass upper half doors

http://www.jeepforum.com/forum/f12/installing-bestop-fiberglass-upper-door-sliders-yj-tj-960495/


Bull Dawg Manufacturing ($610)(ph:423-400-7517)

http://cgi.ebay.com/ebaymotors/87to95-Jeep-Wrangler-YJ-Fiberglass-Hard-Upper-Door-Set-/320713677358?pt=Motors_Car_Truck_Parts_Accessories&hash=item4aac065a2e

Soft Tops

Installation Manual


Permatex Vinyl & Leather Repair Kit (Item # 81781) http://www.amazon.com/Permatex-81781-Ultra-Leather-Repair/dp/B0007TQWK6

Windshield side retainers

http://www.thepartsbin.com/sitemap/jeep~soft_top_hardware~parts.html


http://www.jcwhitney.com/cab-top-and-tonneau-combination/p2002742.jcwx?filterid=c16047d1202y1989j4&_requestid=698242#


Sunrider Soft Top

http://cgi.ebay.com/ebaymotors/87-95-Jeep-Wrangler-YJ-Bestop-Sunrider-Soft-Top-_W0QQcmdZViewItemQQhashZitem2c5ca7e89cQQitemZ190533068956QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Carpet

http://www.jeep4x4center.com/jeep-carpets/index.htm?gclid=CLvN6IjB9agCFQo0QgodzwncSQ

Body Mount bushings

http://cgi.ebay.com/ebaymotors/87-95-JEEP-YJ-PROTHANE-BODY-MOUNT-BUSHING-KIT-1-105-BL-_W0QQcmdZViewItemQQfitsZMakeQ3aJeepQ7cModelQ3aWranglerQQhashZitem20b98e6e95QQitemZ140552072853QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Springs and bushings

http://www.4wd.com/hardparts/HP_PartList.aspx?hpDID=114 Front $85 Rear $88

Omix:

http://www.discountjeepparts.com/product_info.php/cPath/91_3046/products_id/4529

http://www.discountjeepparts.com/product_info.php/cPath/91_3046/products_id/25573

http://www.discountjeepparts.com/product_info.php/cPath/91_3046/products_id/25574


Old man EMU :

http://www.quadratec.com/products/16090_5032.htm

http://www.quadratec.com/products/16090_5058.htm

Acme:

http://www.acmejeepparts.com/products/56010_08.htm Front $105

http://www.acmejeepparts.com/products/56010_09.htm Rear $93

Add a Leaf kit

http://www.quadratec.com/products/16026_002.htm


Forum info:

I don't know how much lift you're seeking, but stock springs are plentiful and cheap. Places besides the dealer sell them new too. My big beefs with the stock springs are the restrictive clamps and the too-soft rate when loaded down. I had the same softness problem with my RE ED 2.5" springs, until I added extra full-length leaves. They still flex like a yoga master, but that setup may provide too much lift for your SOA application. Any spring will eventually need replacement. Did you want stock-height or lift springs? Custom springs cost more but can be made for individual applications. OME, National, and Alcan have good reps. BDS has a lifetime warranty. Some companies make springs in minimal 1-1.5" lift height (Rancho, RE, etc). Unless you go with some exotic material ('glass, boron, graphite, etc.) and not spring-steel, look for tapered-leaf, pre-stressed, shot-peened springs, with anti-friction pads between the MANY leaves and bolt-style clamps. Some people like military-wraps, but I usually cut them off to allow more droop. Some ways to make leafpacks last longer usually involve stressing them less, but who wants to park their Jeep on a hydraulic lift and leave it? - Try longer, staged, poly bumpstops that don't allow negative arching. Droop is where you want to get your best flex from anyway. - Use greasable bushings and keep them well-lubed. - Do NOT overtighten the bushing bolts. Tighten just enough to eliminate play. Too-tight bushings over-stress the mainleaves and hurt ride/flex. - Use overload leaves and anti-wrap devices like links, long axle seats, or short soft leaves on top. Properly set center-mounted links generally don't hinder droop when articulating as much as the other anti-wrap methods mentioned. - Use a center-mounted airbag between the diff and the frame when loaded heavily. It won't hurt articulation much, but will help handle weight. - Use revolver shackles and either z-boxes or football-shaped bushings to relieve some torsional stress on the springs. - Make sure your shocks perform well. - Run lightweight wheel assemblies and don't over-inflate your tires. - Go easy on the gas pedal. - Shave weight from the Jeep wherever practical and safe. - Use lockers at both ends and don't worry about having mondo flex.

Door handles

http://off-roadjeep.com/s/1/p/OAI11815.01/d/77

Accessories

Hitch

http://www.etrailer.com/hitch-1989_Jeep_YJ.htm

rear bumper with hitch

http://cgi.ebay.com/ebaymotors/JEEP-WRANGLER-YJ-TJ-REAR-BUMER-HITCH-RECEIVER-_W0QQcmdZViewItemQQhashZitem3f0a0f8ed5QQitemZ270751731413QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

Vendors

http://off-roadjeep.com/

All Jeep Parts e-bay store

http://stores.ebay.com/alljeepparts401/TJ-Wrangler-1997-2006-/_i.html?_fsub=1050996011&_sid=833782521&_trksid=p4634.c0.m322

http://www.jeepoemparts.com/

http://www.thepartsbin.com/catalog/parts.php?year=4294963356&make_text=1557&model_text=10852

http://www.jeep4x4center.com/yj/menu.htm

http://www.etrailer.com/vtk-1989_Jeep_YJ.htm

http://www.autotrucktoys.com/jeep/

http://www.jcwhitney.com/jeep-parts-jeep-accessories/j4s2.jcwx?TID=8995449&JCW=1&JCW_SRC=PPC&gclid=COiMrcnC9agCFRRigwod9EfVRw

http://www.4wd.com/

Cargo Hitch mount racks

http://www.4wd.com/productdetails.aspx?partID=60980

http://www.4wd.com/productdetails.aspx?partID=10580

http://www.4wd.com/productdetails.aspx?partID=54149

http://www.4wd.com/productdetails.aspx?partID=54146

http://www.4wd.com/productdetails.aspx?partID=54147

http://www.4wd.com/productdetails.aspx?partID=54148

Removing vaccum from transfer case

Wrangler Forum

http://www.wranglerforum.com/f8/vacuum-shift-motor-inexpensive-fix-87568.html


From Wrangler Forum

http://www.wranglerforum.com/f8/by-passing-frt-diff-4wd-vacuum-78334.html



1. jack up right frt. tire and place on jack stand (easier if not done on a day that snow is not packed on your jeep...lol)

2. unplug vacuum lines from the shift motor actuator and cap off you will not need them any more .

3.remove the four bolts holding shift motor on and remove it (don't forget to have a pan or towel on the floor to catch the very amount of lube that will come out)

4.now look at the axle see how the collar slides over to connect the two axle's together? you might have to turn the right tire a little as you use your finger to slide it to left all the way as the splines line up now your frt. diff is locked into fwd. ( that's a good thing for a jeep)

5.now take apart the shift motor.take a marker and put a dot on one side of the fork and a dot on the matching side of the housing so you will remember what way the fork faces( trust me it saves time..lol) remove the two e-clips holding the shift fork shaft in place and pull shaft out. discard everything but the shaft,fork and big e-clip

6.now put the shaft with the fork back in the housing (no e-clip yet) and move the fork all the way to the right that is where it is when the 4wd is locked in ( remember the collar you slide to the left to lock the axle's together?)

7. now get a spring or fuel line (like i did) and cut it to take up the space on the shaft so that the fork can not move to the right ( and yes the spring or hose needs to fit over the shaft and I am sorry i did not measure the length or i.d for ya but heck you need to do a little of the work yourself) tip: if you use a piece of hose it needs to be fuel and oil resistant ( mine has been set this way for two years)

8.after you get the spacer cut right put in the e-clip so the shaft won't come out.

9. reinstall on the diff. using a little gasket sealer or a new gasket and your almost done. top off the lube if you feel like the little bit that came out is a bad thing.

10. you are now done and have a much improved 4wd set up. you will not notice a drop in mpg, no change in handling ( transfer case disconnects the frt. drive). what you will feel is a good feeling knowing your frt. axle really is locked in when it's needed ( yep even when it is -7 degree's like it is here to day)


Specifications

Mass

Towing capacity

Towing capacity is less than 2,000 lbs.

Payload is around 1000 lbs.

Vendors

References

http://www.evconvert.com/eve/electric-car-motors

TDI Diesel conversion

A guy put a TDI diesel into his 1977 Jeep CJ-7

http://www.jeepforum.com/forum/f22/1977-cj-7-converted-vw-tdi-diesel-1200160/

several pictures and a video can be seen at

http://s844.photobucket.com/albums/ab4/tdicj7/?action=view&current=JeepStuck.mp4#!oZZ5QQcurrentZZhttp%3A%2F%2Fs844.photobucket.com%2Falbums%2Fab4%2Ftdicj7%2F%3Faction%3Dview%26current%3DP1010099.jpg

Below is an article about a company selling TDI diesel install kits


http://blogs.jpmagazine.com/6667601/editorials/easy-jeep-vw-tdi-diesel-swap/page2.html

A company web page selling TDI install kits for jeeps

http://www.hpamotorsport.com/TDI-YJ-AX5.htm


Buy a Jeep Wrangler YJ from 1985-1997 and use the kit Stage 1 DIY Package: $2599

Still need to buy a TDI diesel engine



may be able to get the TDi diesel engine from

http://www.gex.com/vw-diesel-engine.htm

for example Part # Description Year Liters Code $ Price GV N10584 New Volkswagen Jetta engine, TDI diesel, Long Block, w/ timing components & water pump. 038100020PD3600 03-05 1.9 ATD, BEW 4,799.00



TF_EV