Paste painting procedure: Difference between revisions

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=Safety Conditions=
=Purpose=
Before open the paste please read SDS [[File:ED7100_OSHA_MSDS.pdf]] for the paste. Be sure that the following are available:


;Ventilation:
This document description the application proceedures to safely apply the ED-7100 carbon paste.
Working with paste is highly recommended under a good ventilation area, the hood is a good environment for work.
[[File:ED7100_Series_paste.pdf]]


;Poor Ventilation area:
=Requirements for safe handling=
Wear a well fitted NIOSH approved or industrial type canister mask.[http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=1651332&PMT4NO=0], [http://www1.mscdirect.com/Disposable-Respirators-And-Masks/Respiratory-Protection/Safety/s0000002069.HTML]
Before opening the paste please read  the ED-7100 Safety Data Sheet located at


:http://wiki.iac.isu.edu/index.php/File:ED7100_OSHA_MSDS.pdf


disposable apron
Be sure that the following are available:


;Paste Splashing:
;Ventilation:
An externally venting fume hood is recommended when working with this paste or a work area with very good ventilation.


1- Gloves,goggles.
;Poor Ventilation area:
Wear a well fitted NIOSH approved or industrial type canister mask.
2- suitable protection clothes.


3- sack of sand or absorber for cleaning the area.
:http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=1651332&PMT4NO=0


=Technical procedure=
:http://www1.mscdirect.com/Disposable-Respirators-And-Masks/Respiratory-Protection/Safety/s0000002069.HTML
; Aim:  
ED7100 paste thickness effect on the electrical resistance of copper based material.  


; a- Look at the safety conditions before using the paste.


; b- Equipment And Tools:
;The following are required for applying the paste:
55 to 77T polyester mesh, 200 mesh stainless steel screen, ER7 reducer, SW100, Oven, Multimeter, different shapes of Copper ( mainly 10X10 plate, wires), power supply, A pair of scissors, pliers, micrometer.


; c- Before Processing Measurements:
# Gloves,goggles.
#suitable protection clothes.
# sack of sand or absorber for cleaning the area.


Measure the values of the resistors of each copper shape (if possible)using the multimeter or the multimeter and the power supply.
=Paste Application Procedure=
; a- Review the "Requirements for Safe Handling" section preceding this one before using the paste.[http://wiki.iac.isu.edu/index.php/Paste_painting_procedure#Requirements_for_safe_handling]


; d- Paste Processing:
; b- Equipment And Tools:
1- Printing the paste using 55 to 77T polyester mesh. For tight resistances tolerance use 200 mesh stainless steel screen to reduce the distortion. try to get a uniform surface.
#ED-7100 paste
 
# isobutanol for cleaning,
2- Clean the screen and stencil of the paste residues using SW100
#CLR A/F lens blue frame revolution dust goggles
#27"WD 36"L vinyl clear ansell chem-resist apron
#35"WD 45"L neoprene Black ansell chem-resist apron
#8511 N90 3M particulate respirator
#Nitrile disposal gloves
 


3-Let the paste dry, recommended drying conditions are in the table below:
; d- Application steps:


4- Curing for 1 - 2h 30min. at 150 - 165 degrees Celsius.(Contact the company for IR-curing)  
#put on mask and apron (use goggles if spraying paste using printer)
#establish a work area under the ventilatin hood in the Laboratory for Detector Science#Add the paste to copper plate.(using a brush or a semi-mechanical printer)
; After Processing Measurements:
#mix paste (if reducing is needed) under the hood for sufficient ventilation
Measure the resistors again after processing and summarize the result in table or figure.
#use applicator to smear paste on pc-board
#Clean the paste residues using isobutanol cleaner.
# Cure for 1 - 2h 30min. at 150 - 165 degrees Celsius.(Contact the company for IR-curing)




[[Neutron_TGEM_Detector_Abdel#10.2F27.2F09_.28Paste_painting_procedure.29]]
Back to the main page [http://wiki.iac.isu.edu/index.php/Neutron_TGEM_Detector_Abdel#10.2F27.2F09_.28Paste_painting_procedure.29]

Latest revision as of 15:55, 5 March 2012

Purpose

This document description the application proceedures to safely apply the ED-7100 carbon paste. File:ED7100 Series paste.pdf

Requirements for safe handling

Before opening the paste please read the ED-7100 Safety Data Sheet located at

http://wiki.iac.isu.edu/index.php/File:ED7100_OSHA_MSDS.pdf

Be sure that the following are available:

Ventilation

An externally venting fume hood is recommended when working with this paste or a work area with very good ventilation.

Poor Ventilation area

Wear a well fitted NIOSH approved or industrial type canister mask.

http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=1651332&PMT4NO=0
http://www1.mscdirect.com/Disposable-Respirators-And-Masks/Respiratory-Protection/Safety/s0000002069.HTML


The following are required for applying the paste
  1. Gloves,goggles.
  2. suitable protection clothes.
  3. sack of sand or absorber for cleaning the area.

Paste Application Procedure

a- Review the "Requirements for Safe Handling" section preceding this one before using the paste.[1]
b- Equipment And Tools
  1. ED-7100 paste
  2. isobutanol for cleaning,
  3. CLR A/F lens blue frame revolution dust goggles
  4. 27"WD 36"L vinyl clear ansell chem-resist apron
  5. 35"WD 45"L neoprene Black ansell chem-resist apron
  6. 8511 N90 3M particulate respirator
  7. Nitrile disposal gloves


d- Application steps
  1. put on mask and apron (use goggles if spraying paste using printer)
  2. establish a work area under the ventilatin hood in the Laboratory for Detector Science#Add the paste to copper plate.(using a brush or a semi-mechanical printer)
  3. mix paste (if reducing is needed) under the hood for sufficient ventilation
  4. use applicator to smear paste on pc-board
  5. Clean the paste residues using isobutanol cleaner.
  6. Cure for 1 - 2h 30min. at 150 - 165 degrees Celsius.(Contact the company for IR-curing)


Back to the main page [2]