X-pinch driver 2-bricks fabrication

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Progress Reports

December 08, 2013

  • The updated drawing of bricks with remeasured front plate's holes created (drawing #2013.1.001.0001)

December 09, 2013

  • The list of possible manufacturing company for Brick's Housing (BH) parts production is established:
    • Partner Steel Co, Inc, Pocatello;
    • Valley Sheet Metal (VSM) Technologies, Idaho Falls;
    • Primear Technology, Blackfoot;
    • Northwest wire EDM, Spokane, WA;
    • Nelson Metal Technology, Payette, ID;
    • Water Jet Cutting, Albuquerque;
  • All above companies have been contacted for quotes. Criteria were price and speed of production.

December 10, 2013

  • Brick's Housing (BH) parts (steel/AL/PMMA sheets) drawings is approved by Spielman (drawings #2013.1.001.0002-0009)

December 11, 2013

  • VSM Technologies: selected as manufactured company for BH parts (drawings #2013.1.001.0002-0009)

December 17, 2013

  • BH parts arrived at IAC and inspected. Kevin is going to assemble and weld them all together.

December 18, 2013

  • Cathode/anode drawings submitted to Spielman for approving (drawings #2013.1.001.0010-0017)
  • PMMA_Output_Sheet/Charging_Isolating_Tube drawings submitted to Spielman for approving (drawings #2013.1.001.0018-0019)
  • X-pinch driver assembly drawing with included cathode/anode submitted to Spielman for approving (drawing #2013.1.001.0020)
  • PARKER's Viton O-rings V0769-60 2-246 (2 pcs), ID 4 1/2 and W 1/8", selected for vacuum seal inside the cathode/anode section.

December 19, 2013

  • LESKER reduced 4-way cross (C-0800-275, $890) found as a candidate for vacuum chamber [1];
  • LESKER reduced 4-way cross drawing downloaded and incorporated into SolidWorks (assembly file Lesker_C-800_275\C-0800-275_reassembled);
  • LESKER reduced 4-way cross redesigned to match our x-pinch driver (drawing file Lesker_C-800_275\2013.1.001.0030);

December 20, 2013

  • Some changes to parts have been done to accommodate LESKER redesigned cross:
    • 1) for Al output plate, the inner cut increased from 4.5 diameter to 10" diameter to match the cross (drawing #2013.1.001.0008);
    • 2) for anode can, the slot size increased from 0.4" to 0.5" to march x-pinch wires length (drawing #2013.1.001.0014);
  • Reassembled LESCER cross drawing submitted to Spielman for approving (drawing LESKER C-0800-275_REASSEMBLED)
  • X-pinch driver assembly drawing with included cathode/anode/cross submitted to Spielman for approving (drawing #2013.1.001.0021)
  • LESCER cross and new assembly drawings is approved by Spielman:

December 30, 2013

  • LESKER reduced 4-way cross (C-0800-275, $890) is ordered [2]. Expected delivery id January 16, 2014. Comments: this one we will cut and reassemble later in the way we need. Just to remind, I plan two use one 8" flange for plate connection, one 8" flange for x-pinch access and vacuum pump connection, one 2 3/4 flange for x-ray diagnostics and one 2 3/4 flange for x-ray output.
  • for x-ray windows we can use Beryllium window (available from Moxtek in 1-1/3 and 2-1/8 CF flanges [3]).

Be transmission data1.jpg

For 2-1/8 CF flanges x-ray window, we will need Zero-Length Reducer Flange (from 2 3/4 to 2 1/8), like [4]

  • can we use quartz window instead of beryllium? (we can probably borrow one from IAC stock);
  • do we need RIGHT NOW x-ray window? A: no, we will need just glass viewport for x-pinch visual observation;

December 31, 2013

Other parts we need for vacuum chamber are:

  • flanges:
    • 8" fixed blank CF flange, Lesker part #F0800X000N, $125 [5]. Note: I would cut this flange in the middle to reduce the weight twice from 12 -> 6 lbs;
    • 2 3/4" fixed bore 1.63" CF flange, Lesker part #F0275X175N, $15 [6]. Note: this flange will be used for x-ray diode's mounting;
    • 2-3/4" CF flange viewport window. Note: this flange will be used for visual x-pinch observation. Later this flange can be replaced by x-ray window. Choose the cheapest (first) one:
      • Corning 7056 Glass Viewport - 2.75" CF Flange, Accu-Glass Products, $125 [7];
      • Conflat Flange (CF) Zero Length Glass Viewport 1.5 inch to CF 2-3/4 inch, Ideal Vacuum Products, 179.95 [8];
      • 2 3/4" CF flange Sapphire Viewports, Lesker part #VPZL-275SW, $650 [9];
  • gaskets [10]:
    • 1/4 Hard OFHC Copper Gasket for 2-3/4" CF flange, Lesker part #GA-0275, set of 10, $26.40;
    • 1/4 Hard OFHC Copper Gasket for 8" CF flange, Lesker part #GA-0800, set of 10, $75.00.
  • fasteners scroll down:
    • 5/16—24 x 2-1/4" Bolt & Nut Set, Lesker part #HBS31224225, set of 25, $37.58 (for 8" flange up);
    • 5/16—24 x 1-3/4" Bolt Kits, Lesker part #HBK31224175, set of 25, $30.60 (for 8" flange Al plate connection), (need 1" length);
    • 1/4—28 x 1-3/8" Bolt & Nut Set, Lesker part #HBS25028138, set of 25, $29.38 (for 2-3/4" flanges);
  • Total quote is xxx.xx plus shipping.

January 02, 2014

  • Al output plate drawing #2013.1.001.0008 is updated to accommodate vacuum chamber's cross (11" cut changed to 8" and added slot cuts for small flanges);
  • Reassembled Lesker cross drawing #2013.1.001.0030 is updated (file name changed and added some dimensions for clarity);
  • Assembly drawing #2013.1.001.0021 is updated for clarity;

January 02, 2014

PMMA o-ring and groove design

  • o-ring material we are needed:
    • Viton (V1436-75, V1475-75, V1476-75);
    • assumption made:
      • viton = fluorocarbon;
      • hardness we nee 70-80;
  • o-ring size we are needed:
    • nominal: ID=4-1/2, OD=4-3/4, W=1/8;
    • actual: ID=4.484", W=0.139";
    • Parker size number 2-246;
  • o-ring we are needed:
    • V1436-75 2-246;
    • V1475-75 2-246;
    • V1476-75 2-246;
  • grove shape and size design:
    • chapter 4.3, section IV - static o-ring sealing, Parker o-ring handbook.pdf:
      • groove shape standard;
      • ID=4.484", W=0.161", OD=4.806", Depth = 0.104", R=0.017", Finish = 16 RMS uinch;
    • also see Eriks groove/o-ring calculator [11], pdf report File:03012014162515.pdf;
    • assumption made:
      • external pressure;
      • ID(groove) = ID (actual o-ring size);
      • o-ring deformation is about 25%;
  • o-ring's grooves included into the PMMA drawing #2013.1.001.0018;


January 07, 2014

talked with R. Spielman:

  • o-ring: the hardness of o-ring doesn't matter;
  • gaskets:
    • use Viton square gaskets for large flange instead of Cu, it could be used many times;
    • cutting the large twice is OK;
    • small flanges: using one blank and one veiwport is OK. Note: buy two blank (%15 each) and use viewport if available from IAV stock;
  • vacuum chamber, anode, cathode drawings all are looking good;

parts we need to order extra for vacuum chamber:

  • flanges:
    • first look at IAC; if not available, than buy:
    • 8" fixed blank CF flange, Lesker part #F0800X000N, $125 [12];
    • 2 3/4" fixed blank CF flange, Lesker part #F0275X000N, $15 [13].
    • Corning 7056 Glass Viewport - 2.75" CF Flange, Accu-Glass Products, $125 [14];
  • use Viton square o-ring to seal all flanges;
  • fasteners, I will look at later;


January 10, 2014

talked with Kevin about vacuum chamber and anode/cathode:

  • for vacuum chamber we need to order extra:
    • 8" CF rotatable flange 6" pipe;
    • 8" CF non-rotatable flange 6" pipe;
    • 8" CF blank flange;
    • Kevin recommended Duniway stockroom corp;
  • order material (Grainger) and then we will do it at IAC;
    • ask ParnerStill (Pocatello) about naterial, but they will probably ask what grade of brass we need;
  • 8" flanges from MDC Vacuum have been ordered File:MDC Vacuum 011014.pdf:
    • 8" CF blank flange, ref# F800000, $135 [15];
    • 8" CF 6" ID non-rotatable flange, REF# F800600, $129, 2 parts [16];
    • total $393 plus shipping

January 13, 2014

x-pinch fabrication update

  • vacuum chamber: all parts are ordered and after its arriving we start to fabricate the vacuum chamber;
  • cathode/anode:
    • should be approved? yes, and also need to include current monitor in anode cane drawing;
    • identify and buy brass cuts; use naval/hard brass, should be easy to machined and inexpensive
    • after vacuum chamber will be fabricated, update, if needed, drawings and fabricate anode/cathode parts;
  • AL output plate (drawing 2013.0001.0008): need to modify;
  • PMMA sheet output (drawing 2013.0001.0018): need to buy sheet and fabricate;
  • charging isolating tube: need to buy rod and fabricate (how and who?)
  • oil foamsm where to take?
  • square viton o-ring: look at MDC Vacuum, or call them and ask for square Viton o=rinf for 8" flange


Found mistake in fabrication the Al output plate: the central whole is centered in all direction, but should not be. Need to make update of all drawings to reflect this fact;

  • AL output plate drawing 2013.0001.0008 is updated to reflect real cut made in Al plate (done);


  • Anode/cathode drawings need to be modified to reflect real cut made in Al plate (done):
  • bricks has a freedom inside, mostly in horizontal directions. How we center cathode vs anode:
    • make as reference plates the bottom and front of housing and update cathode plate drawing 2013.0001.0010 to center cathode vs anode;
    • need some extra parts (tube ID=2" OD=2.5") for centering;
  • where to include second current monitor?
    • in anode can drawing 2013.0001.0010;
    • make anode can thicker to have extra space for diagnostic mounting;


  • Output PMMA plate need to be modified to reflect real cut made in Al plate (done);
  • Assembly drawings need to be modified to reflect real cut made in Al plate (do it tomorrow);


anode/cathode naval brass cuts need to be ordered (do it tomorrow):

  • sheet 7" x 9" x 0.25"
  • rod 1-1/8"(diam) x 1" (long)
  • rod 2-1/8"(diam) x 10" (long)
  • rod 4-1/2"(diam) x 10" (long)

January 14, 2014

  • GOOGLE: BRASS SHEET;
  • possible vendors: metal mart, online metal, metal deport;
  • we need naval brass (ex. C464) or any hard brass. Should have a property of good machining and be also cheap;

January 15, 2014

Ordered plastic sheets (housing side's isolating and housing output isolating) and HDPE rod:

X-pinch driver fabrication to do list

  • Can we use cross instead of cube? (A: Cross - not, but reduced cross - yes);
  • Do we need to use Cu gasket to seal CF flange? If so, we need a lot of them for every shot. (A: yes, we need to use Cu gaskets);


  • X-pinch cathode/anode design and fabrication:
    • Design x-pinch cathode/anode (in progress, drawings #2013.1.001.0010-0021 is finished and need to be approved by Spielman);
    • Discuss possibilities of fabrication in IAC with Kevin (done);
    • Order brass cuts;
    • Fabricate anode/cathode/vacuum_chamber parts, drawings #2013.1.001.0010-0021;


  • X-pinch vacuum chamber design and fabrication:
    • Design x-pinch vacuum chamber, (done: drawings #2013.1.001.0021 (assembly) and 2013.1.001.0030 (Lesker reassembled cross));
    • Include Al plate's taped holes in drawing #2013.1.001.0008 (done);
    • Discuss reassembling possibilities with Kevin (done);
    • Buy all parts for x-pinch vacuum chamber:
      • Buy LESKER 8"/2-3/4" reducing cross (done: bought on 12/30/13, RACL60, expected delivery Jan 16, 2014);
      • Buy 8" flanges (done);
      • locate at IAC 2-3/4 flange and viewport (done: asked Kevin and he told we have some);
      • Identify and buy gaskets/fasterners for cross;


  • O-Rings:
    • Identify o-rings (done);
    • design o-ring groove (done);
    • Include o-ring's grooves into the PMMA drawing #2013.1.001.0018 (done);
    • Buy o-rings;
    • Fabricate grooves inside PMMA output plate, drawing #2013.1.001.0018


  • Identify/buy charging lines;
  • Locate vacuum pump;
  • Locate RG-214 (2-3 m);


  • Diagnostics: Rogowskii and B-Dot:
    • Read Rick's notes and paper;
    • design and include in drawing;
    • fabricate;
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